In stone tools, brazing blades are very common, big or small On the top of the blades, there are small cutting heads, which we call diamond segment Do you know how these diamond segments are composed?

Sintered Diamond Segment is always a very normal diamond segment, however it’s different with Polycrystalline Diamond Segment This sintered diamond segment does not change its own material and performance, and has a low cost, which can meet the cutting of hard materials such as stone, ceramic tiles, concrete, and steel bars

Diamond segments are mainly divided into diamond segments for cutting, diamond segments for grinding discs and diamond segments for core drill bit according to their functions Although the manufacturing methods of these diamond segments are quite different, they are completely different in terms of shape, appearance and function

Although diamond segment are made of a mixture of metal powder and diamond, the products produced by different manufacturers are very different, mainly in terms of cutting efficiency and cutting life So what kind of diamond segment has excellent cutting efficiency and Life? How to distinguish it?

The diamond segment is the main cutting part on the circular saw blade Due to the high price of the saw blade substrate, people need to consider how to reuse the substrate of the circular saw blade At present, the best way is to removed the almost consumed segment on the saw blade by high temperature, and then weld the new segment on the substrate In the process of welding the blade of the saw blade, the welding strength is very important

Diamond segment is impact resistance is often encountered in people buy diamond segment problems, this problem is actually very simple, impact resistance is the most basic knife segment should have the performance, if not impact-resistant, diamond segment in cutting hard stone, the situation of the knife segment is bound to appear

The diamond segment is a diamond agglomerated product with extremely strong grinding ability formed by sintering diamond and metal powder The ratio of the metal powder is different, which can cut different hard materials, so the ratio of the metal powder is very important

Through sintering, the diamond segment forms a stable metal sintered segment However, people have found that the cooling process of the sintered segment is very long, so how to speed up the cooling rate of the diamond segment mold and how to speed up the production efficiency of the segment? This is the question to be discussed in this article

In the production process of diamond segments, cold pressing is a process that must be experienced This production process can quickly help shape the diamond segments Simply put, it is a process in which the solid powder forms a solid flake

The diamond segment is made of metal powder and diamond through a high-temperature, the metal powder is composed of various metal mixtures and some non-metal powders Phosphorus is often used as an uncommon non-metal powder

Sandstone is a very special stone in the earth,the mainly form reason is the sand and gravel in the riverbed have undergone changes in the earth s crust to form hills, These sandstones gradually become solid stones, which are used for outdoor and indoor decoration This article mainly introduces the characteristics of diamond blades used for cutting red sandstone

This article mainly introduces the diamond in the marble segment, which is used to distinguish the difference between the granite segment and the sandstone segment through the content and grade of diamond

Black granite is a kind of stone that people often encounter in life The common black stone is mostly produced in China, such as Shanxi black, Fengzhen black, Hebei black and other stones in China, of course, there is also a kind of black granite stone that is more common in India-Black Galaxy Granite These stones are very common, and the segment used to cut these stones is worthy of our discussion and research

The sintered diamond segment often has many problems, such as falling, fracture, partial wear, etc In such a situation, how to repair the cutter head is very important This article introduces dozens of the most common problems, so that everyone knows and understands the problems of sintered diamond segments and how to repair them

The sharpness of a diamond segment is a criterion for judging whether a segment is good or bad Through the sharpness of the diamond segment, Therefore, it is the most basic common sense to judge the cutting efficiency of the diamond segment, So where does the sharpness of the diamond segment reflect? What effect does the segments with low sharpness have on cutting? This article will answer them one by one

Diamond segment is a diamond tool used to cut hard materials such as stone, concrete, asphalt, ceramic tiles, etc , especially when facing materials with a large hardness span-stone, it is often have the problem of can’t cut, then why does this happen?

The diamond segment is made of the combination of diamond and bond binder So what are the specific components of the bond binder?

The diamond segment has undergone two molding processes from powder to solid alloy agglomerates, the first is cold pressing and the second is hot pressing and sintering

According to the bond material, diamond segment are divided into iron-bond segment, copper-bond segment, cobalt-bond segment and tungsten carbide-bond segment Among them, iron-bond segment are the most common type of segments, according to their iron content The ratio of powder is divided into low-iron-bond segment and high content-iron bond segment, so what are the uses of high content-iron bond segment?

In the process of cutting stone with diamond segment, various problems often appear, Among them, the segment is not wear-resistant and the life is short is an extremely common problem So why does the segment wear too fast? How to deal with and solve it? This is the question that this article should discuss

The compactness of a diamond segment is a very important parameter of a diamond segments The more dense the diamond segments, the cutting efficiency and life will increase correspondingly

The production process of diamond segment is not complicated, nothing more than mixing, cold pressing, sintering and other steps At present, all countries with an initial industrialization system can produce However, due to the raw materials and the conditions of each country, there are not many countries that can mass produce diamond segments Most countries still adopt the method of importing diamond segments

The production process of diamond segment is relatively simple, the processing machinery is also relatively cheap, and the raw materials are also easy to buy Therefore, since the 1990s in the world, processing plants with small diamond segments factories have been established, In this early era when the craftsmanship was not developed, these small factories held a group for warmth, In Fujian, Jiangxi, Hubei, Shandong and other regions, some small tool bit processing factories have appeared one after another This article mainly discusses the advantages and disadvantages of these small diamond segment factories

The porosity of the diamond segment is actually more accurate, the volume of the diamond segment particles divided by the stacking volume, So does the void ratio have any meaning? This article will provide related explanations

The silver copper and copper-phosphorus components are common materials for welding the segments on the saw blade substrate, but there are some subtle differences This article introduces these differences to let everyone better understand the technology and craftsmanship of diamond segment welding

There are many criteria for judging whether a diamond segment is good or bad, but for the stone factory, there are actually three points This article mainly explains based on these three points to let everyone know what kind of segment is a good segment, and vice versa, it is not good a good segment

During the cutting process of the diamond segment, there will be various problems, this article is used to analyze the reasons based on the final cutting results of the diamond segment, it is hoped that through this more intuitive way, everyone can better understand the diamond segment cutting process and find the reason faster

Marble segment is a special segment used for cutting medium and soft stone This segment has the characteristics of medium abrasiveness, large diamond particles, yellow-brown color, and a rectangular or fan shape This article mainly focuses on the reference design of the marble segment formula

The main components of the red maple leaf red stone are red and white quartz particles These particles have extremely high hardness, which directly leads to the high hardness of the maple leaf red stone During the cutting process, it is often encountered that it cannot be cut, so how to designing a diamond segment that can easily cut Maple Leaf Red? How to deploy specific formula elements?

The sintering process of the diamond segment is completed in the graphite mold After the sintering of the diamond segment, the graphite mold cannot be quickly peeled off from the diamond segment The reasons for this situation are more complicated This article mainly focuses on this kind of segment analyzes the cause and provides corresponding solutions

The diamond segment for circular saw blade is also called diamond serration, which is a kind of diamond sintered segments welded on the base of circular saw blade The main components are diamond powder mixed with various metals and some non-metallic binder materials, which are sintered segments formed by high temperature and high pressure

There are many shapes of diamond segments, such as M-shaped, K-shaped, fan-shaped, arc-shaped, V-shaped, trapezoidal and so on But there is a kind of round segment that can be used for cutting marble, but because it is rarely seen in the market at present, this article will give a brief introduction to this kind of segment

The diamond segment is a cutting tool used on circular saw blades, mainly used to cut hard materials such as stone, concrete, steel, ceramics, and ceramic tiles Because these materials have great differences in hardness and abrasiveness, the formula of diamond segments used for cutting has also changed

In the process of cutting the stone, the diamond segment will have various problems, such as the blade jitter when cutting This situation will not only affect the cutting quality, even excessive vibration will directly break the blank blade and cause personal injury So why does the segment vibrate when cutting? How to solve this problem? This article will introduce in detail

When cutting the edge of the stone, the diamond segment often has a small tail The specific manifestation is that there is a very obvious burr strip, like a small tail Then what causes the segment to appear like this Little tail? How to solve it?

In the production process of diamond segments, from product formulation debugging to cold pressing and hot pressing sintering process, there are many points that need to be paid attention to, but there are only a few main core processes Let s take a look at it in detail

Diamond segments often encounter many problems during use, such as broken segments, insufficient sharpness, and short life This article analyzes and explains the common problems of segments

The price of diamond segment has been increased three times in 2021 from the beginning of the year to the end of the year Do you all know the reasons for these three price increases? This article analyzes and explains the price increase of the segment again in October 2021, and has a rough analysis and inference on the price trend of diamond segment in the future

The diamond segment is composed of two parts: diamond and diamond bond, Among them, diamond mainly plays the role of cutting and grinding hard materials, and the bonding agent plays the role of fixing diamond powder The combination of the two can produce all kinds of diamond segment products with different softness and different cutting performance

In the production process of diamond segments, graphite abrasives are used for production Why use graphite abrasives? What is the principle? What is the specific production process of the graphite abrasive sintered segments? What are the advantages of graphite abrasive tools compared with other molds? These are the problems to be solved in this article

In order to level the concrete pavement, concrete grinding tools are often used Because concrete does not have the polishing characteristics, grinding has become a more common process for concrete pavement

The diamond segment can be combined with the blank blade by laser welding The laser welding technology originated from developed countries such as the United States, Britain and France in the 1980s However, in the 21st century, as the dry cutting blank blade gradually matures, it has higher strength Welding methods are slowly being known

Since the 1980s, stone has gradually become a common material in home decoration in China People grasped the technical improvement method during the constantly cutting process which includes the control of sintering temperature during the segment producing process It also includes the development of the synthetic diamond technical and the constantly updating and adjustment of the segment formula This article mainly makes a detailed introduction according to the stone cutting diamond segment technical development

During the manufacturing process of the diamond segment, it needs to go through two high-pressure processes The first is a cold pressing process, which is mainly for pressing the metal powder into a block, and the second process is a hot pressing and sintering process, which is mainly for the diamond and the matrix are sintered firmly Both processes need to be pressurized, so how much pressure is reasonable? How to calculate it? This article will give a detailed explanation

The higher the concentration of the diamond segment, the cutting life of the segment will gradually increase When the concentration increases to a certain level, due to the increase in the cutting area, the cutting efficiency will decrease under the same pressure So how to determine the concentration of the diamond segment is very important

In the process of cutting stone, circular saw blade segments often have some problems There are quality problems and operational problems, especially when the sharpness of the segment is not enough, which often occurs This article summarizes the segments In all situations where the sharpness is not enough, it is convenient for everyone to find the cause and solve the problem faster

It will often occur the diamond segment is welded with blisters on the diamond segments’ welding process Why will it occur this situation? What is the impact of ignoring the situation? And how to deal with this situation? Those questions are what this article needs to deal with

Diamond segments has many kinds of colors, which is mainly caused by the metal composition and with the difference of the proportion on the sintering process And it is also caused by the difference of the sandblasting during post-processing So what colors do the diamond segments have? If we can depend on the color to distinguish the quality of the diamond segments? This is the problems we need to solve in this article

There are many ways to calculate the volume of a diamond segment In many cases, the simplest software can be used to directly make the 3D shape of the segment, and then the volume of the diamond can be calculated in detail through the software, but this method is relatively large For those who do not know 3D composition modeling such as Auto CAD, it has undoubtedly become an unsolvable problem So how to solve it?

Diamond segment is a relatively unstable structure Generally, the ratio of matrix materials, uneven mixing, diamond quality & particle size, sintering temperature, sintering time, sintering pressure, holding time and other factors will affect the stability of the segment

Since the diamond segment sinters the powdery fine particles to agglomerate the product in the production process, the mold must be used in the processing process, so what kind of mold should be used? This is the question that this article needs to describe

Diamond segments industry was influenced many aspects factors in 2021 It was mainly included the constant price rising of diamond, constantly price rising of metal powder, and constantly salary increase of the staff In 2021, the competition in the diamond segment industry was fierce, and small factories would gradually close down On the occasion of the New Year in 2022, Jiangxi Linxing Diamond Tools Co , Ltd inevitably has to make a prediction for the diamond segment industry in 2022, so as to have a preliminary prediction for the coming year

The cold welding machine is the relatively safe in the type of welding machines, people though cold welding to quickly weld metals at lower welding temperatures So as for the diamond segment can be weld by cold welding machine? This is the things that people care about!

The moulding process of the diamond segment is very important The moulding mainly includes the following processes, which also determine the quality of the product during the production of the segment

Diamond bits are divided into many types according to different metal composition ratios, such as iron-based bits, cobalt-based bits, copper-based bits, etc These bits are greatly different due to the ratio of metal powder, and there is also a special situation, that is, the proportion of basic metal elements will also directly affect the characteristics of the bit

In the process of cutting stone, there will be many cutting problems, such as the cutting life of the segment, how to measure the cutting life of the segment, so as to judge the performance of the segment, and it is convenient to choose the segment that is more suitable for you It is very necessary to save processing costs

The diamond segments should be settle down on the blank blades to use When the diamond segments are used up due to grinding, it becomes inevitable to replace it with new segments But how to remove these used segments, and what methods to remove these segments will be better? This is what the article needs to discuss

In recent years, with the development of super hard materials, more and more new materials have been mass-produced, especially boron carbide, the hardness of Mohs is 9 5, only lower than the natural diamond hardness in nature, in recent years, in the diamond bit to add boron carbide, both can reduce the production cost of the diamond segment, but also increase the cutting life and high temperature resistance of the diamond segment, so the current research on this piece is still continuing

Diamond segment has a different shape and it will cause different cutting effect And because the volume of the cutting stone object and the forming process are different, the shape of the segment changes more

The diamond segment is composed of two parts: diamond and metal powder, in which the composition of metal powder is very large However, the role of various metals is relatively unknown Let us introduce the role and influence of various metal powders on the quality of diamond segments

The welding process of diamond segment for large saw blades is very important, especially for high-frequency welding If the welding is not good, it is easy to cause unstable welding of the cutting segment, and the cutting segment will fall off During the processing in the stone factory, The flying segment is like a bullet, causing damage to some equipment or people This kind of situation occurs frequently, and the welding of the segment will also affect the cutting quality and cutting life of the stone Therefore, it is very important to study the high-frequency welding process

Diamond segments have a lot of problems in the welding process, especially when a saw blade is welded in the whole disk, whether the welding teeth are on it, the impact on the later cutting, the stability and impact resistance of the bit welding, etc , so what tricks can make the diamond segment welded more tightly?

In the production process of diamond segments, there are mainly the following types of expenditures Most of the cheap segments are not well done in these types of expenditures and expenses In short, it is a series of impacts brought by savings This article allows customers to better understand the "not cheap " of cheap segments through the characteristics of most cheap segments in the market

There are many types of diamond segments, among which the most common are iron-bond segments, copper-bond segments and cobalt-bond segments, so what are the characteristics of these different types of segments? What is the specific reason for this difference in name? This article will give a detailed description

After the diamond diamond segment is sintered, when the mold needs to be disassembled, there will be a case of diamond diamond segment sticking graphite abrasives, and the most obvious performance is that the diamond segment is difficult to disassemble when the mold is disassembled, and the situation that cannot be disassembled is greatly wasted This article details why this can happen and how to handle it

The cobalt-based segment will undergo many changes during the sintering process, especially in the natural sintering process, without any pressure, by applying different temperatures and adjusting a reasonable holding time, the segment can be formed naturally

Diamond segments are divided into segments with different base elements according to their formulas And these segments have different cutting performance After a long and lengthy test, four common matrix bonds are widely used at present, namely copper-bond, iron-bond, cobalt-bond and tungsten carbide-bond

The diamond segment can’t cut the stone and the stone cutting efficiency is very low are ofter encountered in stone cutting when use the diamond segment Both of these problems are caused by the insufficient sharpness of the segment, so how to improve the sharpness of the diamond segment?

With the progress of the times and the development of science and technology, the welding process of the segment has been constantly improving The welding of the segment has been from simple fire welding in the early stage, to semi-automatic high-frequency welding, and finally to full-automatic high-frequency welding The continuous development of technology, Makes the process of tool head welding simple, but is there no disadvantage to automatic welding? it s not true

There are so many parameters of diamond segments, and it is easy to confuse the hardness and strength of diamond segments However, there are quite different concepts about these two parameters In order to help us to better understand and know the diamond segments, this article introduces these two parameters’ specific meanings

router bit segment is a common stone processing tools commonly used in stone flower line, waist line, foot line and edge line processing, It is mainly composed of two parts, the first part is the diamond segment for grinding stone, and the second part is the metal based of the router bit which plays a fixed role

We all know that the diamond segment is made of diamond powder and metal powder used to fix the diamond The two parts are firmly combined by sintering, which can cut hard materials, However, the segments for cutting stone and cutting concrete are not the same product, why is this the case? So what s the difference between them? This article will give a detailed introduction

The diamond rhinestone is one of the people common used tools It is mainly used for drilling floor, wall, and stone slab hard material etc And the material that really plays a roll of drilling is the diamond segments fixed on the base of the rhinestone Therefore, how to produce these diamond segments? And what are the specific production process?

During the use of the diamond segment, the problem of chip removal directly determines the cutting life and cutting efficiency of the segment So why should the segment remove chips, and how is the process of chip removal completed? This article will introduce in detail

The diamond segment industry in 2022 was affected by the epidemic, especially since March 11, Quanzhou City has successively outbroken of epidemics, the city has been sealed, greatly affecting the production of diamond segment enterprises, in such an environment, what will be the trend of the diamond segment industry in the future?

There are many types of diamond bits, and the cutting performance of the product is also different However, different tool bit products are different for the adaptability of some machinery, so how to choose a diamond tool head?

Diamond segment is one of tools use for stone processing, and the type of this tools can not be used alone, need use to be with suitable blank blade so how to use the diamond segment, What are the specific welding methods? What should be paid attention to in the welding process? What should be paid attention to in the actual cutting process?

In China, the diamond segments are mainly concentrated in Jiangxi and Fujian these two areas, respectively Jiangxi Poyang county, and Fujian Quanzhou city The segments in these two places have their own characteristics I believe that many people do not understand the difference between the segments in these two places This article will give a detailed introduction

The diamond segment needs to add various metal powders in the production process The addition of different powders can change some characteristics of the finished carcass Some are used for deoxidation, some are used to increase gloss, and some are used to increase the ability of resistance oxidative, some increase ductility and alloy strength, so what is the role of adding manganese to the segment? Is there any difference between low manganese segment and high manganese segment? This article will take you to find out

In the production process of diamond segment, polishing is a more important step in processing Through polishing, the surface of the segment becomes smooth, and the safety has been greatly improved, so segment polishing has become the current The most important step in the production process of diamond segments

The matrix of the diamond segment is composed of different substrates, the most common of which are iron-based substrates, copper-based substrates, cobalt-based substrates and tungsten carbide substrates So which substrate is the best? This article will give a detailed explanation on this issue

At present, due to the continuous decline in the price of high-frequency welding machines, the volume is also shrinking, and this kind of machinery brings higher welding efficiency Most welding factories and even some stone factories use this welding method to weld the segment, drop out of the traditional fire welding method, what else should we pay attention to when welding the segment? How to control the welding time of high frequency welding segment? What are the factors related to it? This article introduces these contents to let everyone better understand the knowledge of high frequency welding of segments

The diamond segment needs to be welded on the saw blade or strip saw However, most of the marble segments are copper-bond segments During the welding process, many welding manufacturers will use cheaper copper welding pieces for welding Since the copper solder tab and the copper-bond segment material cannot form a strong adhesion, many customers complain, why the copper-based segment cannot be welded? Not so

Diamond bit is a kind of serration used in the saw blade, mainly used for cutting stone, concrete, tiles, asphalt, bricks and other products, over the years, diamond bits have been greatly improved in both life and cutting efficiency, and these improvements are due to the continuous design of new diamond blades brought about by changes, then what are the specific steps and processes of diamond tool heads designed? Let s take a closer look

Slate is a very special stone This kind of stone is generally soft in texture and cannot be made into large materials Generally speaking, most of the slate only needs to be cut into the shape of a block, and then the slate can be naturally broken by breaking it So what kind of diamond segment can be used for cutting slate?

2000mm diamond saw blade is a commonly used saw blade specification in stone processing factories, mainly because such a saw blade can just cut 80 pieces of stone slab, which is very stone-saving for cutting 800*800mm specifications

At present, many people are in the business of recycling waste diamond segments After the waste diamond is processed by reduction, electrolysis, pickling, etc , precious diamonds, various metal powders, etc can be obtained So what are the sources of waste diamonds? Let s take a look

There is no best segment in the world Only through continuous testing, continuous adjustment, and continuous improvement, will there be a segment that is suitable for different customer groups This is how Linxing Diamond Tools Company understands how to manufacture the most suitable diamond segments for customers

The raw materials of diamond segments are mainly diamond and metal powder. In terms of powder, the content of metal powder is used as the material base. Most of the early segments are cobalt bond. The appearance of copper bond diamond segments has greatly reduced the manufacturing cost of the diamond segments, making the synthetic diamond segments more cost-effective.

During the cutting process of the diamond segment, the holding force of the segment metal bond on the diamond is an inseparable problem. How to increase the holding power of cobalt matrix bond to diamond? This is the problem to be solved in this article.

In the production process of diamond segments, graphite is needed in the re-sintering process. The heat resistance and electrical conductivity of graphite will make the mold have longer service life and stability. So how to use graphite for the production of diamond segments? What problems will graphite encounter during the sintering process? This article will answer the above questions.

There are many shapes and structures of diamond segments. For example, in terms of shape, there are M type, K type, flat type, W type, etc. In terms of structure. There are also layer segments and sandwich segments. So how do you differentiate these segments? What are the characteristics of these segments? This article will give a detailed introduction.

From the 1990s to the beginning of this century, Jiangxi Poyang diamond segment manufacturers experienced four stages: origin, development, upsurge and downturn. So where is the development path of Poyang diamond segment? What should we do in the future? This article will analyze the development process of Jiangxi Poyang diamond segment from an intuitive point of view, and seek a long-term road suitable for the development of Poyang diamond segments.

Diamond segments are often used for cutting and stone grinding. But now, because the concrete floor can be made into some special ground effects, such as epoxy floors, self-leveling floors, etc., it is necessary to use diamond segments to grind these concrete floors.

The adaptability and applicability of the diamond segment for product cutting comes from the continuous improvement measures of the diamond segment. In addition to the improvement factors of the ratio of various elements of the diamond segment, it also depends on the improvement of the production process of the diamond segment. So what is the diamond segment process? How to make improvements? What is the principle of improvement? This article will explain in detail.

During the production process of the diamond segment, there are various problems will occur, including improper operation in the production process, and various reasons in the process of formula and binder deployment. Many of these problems affect the use of the segment. Under normal circumstances, the diamond segment cannot be used or does not work well at those situations, which affects the production efficiency of stone slabs and even increases production costs.

There are many choices of diamond segments in the production process, and various choices will form different product cutting characteristics. So how is a good diamond segment made? We will discuss this in detail.

The diamond segment is a compound of diamond and metal bond through high-temperature sintering. In the process of cutting hard objects, in order to protect the blank blade, generally about 2mm of the diamond segment will be wasted and discarded directly. In order to make better use of the diamond and metal powder in the discarded segment, pickling diamond segment has gradually formed an industry, so how to pickle the diamond segment? This article will introduce in detail.

The diamond segment will encounter various problems in the process of use, such as the sharpness of the diamond segment is not high, the diamond segment cannot cut the stone, the diamond segment will lose teeth. Why do these kinds of problems occur? How to solve these problems and improve the performance of diamond bit?

There will be various problems during the use of the diamond segment. This article mainly introduces the situation that the diamond segment consumes too much edge material and slow consumption of intermediate material during the cutting process. What is the reason for such a problem? How to solve this problem? These are the problems which needs to be discussed in this article.

During the cutting process of the diamond segment, there is a situation often occurs: the middle of the segment is obviously lower than the two sides, that is the segment is concave. So what will be the impact of this situation? Why is there such a situation? How to solve this situation? Let's discuss these in detail:

The diamond segment needs to use metal powder in the manufacturing process. In the early days, everyone used a 4D mixer to mix the powder. There is currently a prefabricated alloy powder segment on the market. So why use this prefabricated powder to make diamond segments? What are the advantages of this powder? This is the point to be discussed in this article.

The diamond segment is a tool for welding on circular saw blades. Sometimes the saw blade will drop the diamond segment, which is often caused by the diamond segment not being welded properly. So how to test the welded segment? This article will introduce in detail.

Silicon powder, also known as silicon micropowder, is seldom used in the production of diamond segments, and only a small number of manufacturers are trying to use it, mainly as a binder. However, for the sintered metal material such as diamond segments, the bonding performance is weak. However, silicon carbide powder is a material that is often used for diamond segment processing.

After the diamond segment is finished welded on the steel blade by flame welding or high frequency welding, in the subsequent cutting process, the welding seam of the diamond segment will be directly cracked. What is the cause? How to solve it?

The diamond segment is a cutting tooth commonly used in diamond saw blades. Usually, the precision of saw blades is not high, especially for rough machining of block cutting or edge cutting. However, with the improvement of stone cutting technology, in order to reduce the impact of dimensional errors caused by plate thickness or edge trimming, people have begun to require the cutting accuracy of saw blades, the first of which is the processing accuracy of diamond segments.

The height of the diamond segment is not a fixed value, and there are often some changes. Especially if there are some operational problems in the production process, this difference will be exacerbated. So why does this happen? How to avoid this situation? How to solve this situation? Let's discuss in detail:

The diamond segment will encounter various cutting problems during the cutting process. For example, many people will use the diamond segment for stone to cut reinforced concrete. During the cutting process, they find that the segments not only can’t cut, but also have some other problems, such as short life and low cutting efficiency. So why does this happen? This article will explain in detail.

In the process of cutting stone with a diamond saw blade, sometimes it is found that a large number of cutting sparks are generated during the cutting process. At this time, many new operators do not know how to deal with this situation, and even the old technology who has worked for many years. People don't quite understand the mystery. This article will help you solve this kind of problem by introducing the reasons for this situation.

In the process of cutting stone, the diamond segment sometimes runs away. The specific performance is that the cutting is distorted, the cutting seam is not smooth, and the cutting line is not smooth. When Runing away is serious, that will directly damage the saw blade,and will also make the entire stone completely unusable.

With the development of the times, the price of high-frequency welding machines has been greatly reduced. Most of the diamond segment are welded by this high frequency welding machine. But sometimes, considering the portability, the segment will also be welded by hand. So how to weld the diamond segment by hand? How to grasp the specific methods and details? This article will let you better understand the welding of diamond segments by introducing the method of manual welding of segments.

The diamond segment is a component of commonly used diamond tools. For example, the segment can be used for diamond saw blades, diamond hollow drill bits, diamond drilling bits, and grinding discs, grinding wheels and other products. So what tools can diamond segments be used for? ? This article will explain in detail.

During the long-term use of diamond segments, people found that different segment shapes have different cutting capabilities. During use, different segments show different cutting results. So what are the shapes of the segments? What are the characteristics of these different shapes?

The iron-based diamond segment is a commonly used diamond tool, mainly used for cutting granite and some hard materials. It was found that the iron-based segment would undergo a violent chemical reaction with diamond during the high-temperature sintering process to produce Fe3C, then decomposes into graphite during the subsequent cooling process. This material greatly reduces the holding force of diamond and is not conducive to the subsequent cutting of diamond blades. So how to reduce the hardness of iron-based diamond segments? What about the sintering temperature? This is the question that needs to be discussed in this article.

During the use of diamond segments, a phenomenon will be found, that is, when the same diamond segment has the same ratio of raw materials, the cutting efficiency and cutting life of the segment will fluctuate greatly. The magnitude of the fluctuation is within 10%, but under abnormal conditions, the fluctuation will be larger, especially the wear resistance of the diamond segment. It can be directly found that the cutting life has been significantly reduced, so what is the reason for this situation? Woolen cloth? How to solve it? These are the questions to be discussed in this article.

There are often some welding problems in the welding process of diamond segments, such as falling off segment when welding, unstable welding , bubbling when welding, and uneven between segment and saw blade blank. These are the problems that are often encountered in the welding process. This article mainly introduces the causes and solutions of weak welding during welding.

During the cutting process, the diamond segment is prone to become blunt and the stone cannot be cut. Choosing to sharpen the blade again is a common solution, so how to perform the second opening of the saw blade? Let's discuss more details at blow.

Diamond segment is a tool commonly used in stone cutting. In the process of cutting blocks and plates, it often occurs that the cutting accuracy is insufficient, the thickness of the plates is different, or the edge processing is uneven. What determines the precision of diamond machining? How to improve the cutting accuracy of diamond segment? It is the problem to be solved in this paper.

In the process of diamond cutting stone, the cutting depth is a parameter that often needs to be adjusted. When to increase the cutting depth and when to reduce the cutting depth is the problem to be discussed and solved in this article.

The diamond segment is a segment made of metal bond and diamond sintered by hot pressing. Due to the wide variety of cutting objects and the continuous upgrading of cutting requirements, people have higher and higher requirements for meal bond materials. Therefore, people add various metal or non-metal powders in the research and development process of diamond segment materials. In order to achieve a great breakthrough in the life and efficiency of diamond segments, this article will specifically introduce the use of silicon powder in diamond segments.

In the actual cutting process, the diamond segment has various performances, and the different performances directly reflect the quality of the diamond segmenyt. In order to make the diamond segment have higher cutting performance, the production of the diamond segment manufacturers are constantly improving the quality of the diamond segment.

In the production process of diamond segments, various detection methods are often used to judge and detect the quality of the raw materials of diamond segments. It can also be used to judge whether the production process of the diamond segment is in a normal state, and it can also be used to judge the quality stability of the diamond segment. So generally we judge from which aspects? This article needs to address these issues.

The diamond segment is a kind of diamond tool welded on the base of the saw blade for cutting stone, concrete, asphalt, porcelain drill and other materials, but in the process of cutting, it is often encountered that the diamond segment is not sharp , difficult to cut material, slow cutting process and other problems, so why does these happen? How to solve it?

Diamond segments will encounter various problems during long-term use, such as the diamond segment becomes blunt and eventually cannot cut stone. This situation is very common, so why does this problem occur? How did the blunt situation arise? What can be done to avoid this kind of problem? How to solve the problem of blunt diamond segment? This article will explain in detail.

During the welding process of diamond segments, various welding situations are often encountered. For example, if the welding fails during the welding process, or the saw blade is not strong enough after welding, the blade will eventually fall off. In the process of solving these problems, people will think of applying flux during welding. Is applying flux really beneficial to promote the welding of diamond segments? This article will explain in detail.

During the sintering process of the diamond segment, due to some reasons, the segment is blackened. Does this blackening affect the use of the segment? How did this situation arise? This article will introduce in detail.

The diamond segment is a cutting tool commonly used in diamond saw blades. It is welded on the base of the saw blade to complete the function of cutting hard materials. Although it is used very frequently, there are some relatively unpopular knowledge about diamond segments, which are not widely known. This article mainly introduces these knowledge to let everyone better understand the product of diamond segments.

During the production process of the diamond segment, the total volume of the segment must be calculated first. Therefore, according to the total volume of the working layer, the non-working layer and the number of different layers, the materials used for various materials are calculated to make the weighing and materials more accurate, without causing waste, and also make the final quality inspection of the segment more grounded.

Diamond segments are often used in the process of cutting granite. This type of product is welded to the base of the saw blade, and the cutting is completed by the rotation of the saw blade. So which diamond segments are needed to complete the cutting in the process of cutting granite of different sizes? This article will give a detailed introduction.

During the use of the diamond segment, the wear resistance can greatly improve its service life. How to increase the wear resistance of the metal bond, changing the sintering temperature is a key factor. So as the sintering temperature changes, how will the wear resistance of the diamond segment change?

The iron-based diamond segment is a more commonly used granite stone cutting tool. Because high temperature sintering will lead to carbonization of diamond, and high temperature will also increase the instability of iron-based segment, so lowering the sintering temperature can sometimes improve the use effect of diamond segment. It can improve the use effect of the diamond segment. So what can be added to the iron-based segment to reduce its sintering temperature? Let's discuss more at below:

Marble segment is a tool for cutting marble blocks and slabs. Its composition determines the characteristics of the product. So what metals does the marble segment contain? What are the functions of these metals? This article will introduce in detail.

Diamond Segment is a product made of diamond, which has extremely high hardness and wear resistance, so it is widely used for cutting and processing various materials, including metal, stone, ceramics, glass and so on. The characteristics, manufacturing process and application fields of diamond segments will be introduced in detail below.

The diamond segment is a tool that is welded to the saw blade blank, while the marble segment is a saw blade product that is welded to a specific saw blade blank and used to cut marble blocks. This article mainly introduces marble detailed steps for welding the blade.

The sintering process of diamond segment is divided into cold press and sintering. Among them, the cold pressing method of the diamond segment are mostly used on diamond discs with a diameter of less than 230mm , while the segments of finishing saw blades with a diameter of more than 250mm are mostly sintering type. This article introduces the sintering process, so that everyone can better understand the production process of the segment.

The formula of diamond segment includes diamond and various metal powders, so what is the ratio of various metals in different formulas, and what kind of ratio will make the diamond segment has stronger processing ability, higher wear resistance with cost-effective price? These are the issues to be discussed and resolved in this article.

During the use of diamond segments, two most important parameters are often encountered, which are the hardness of the segment and its wear resistance. Is there a relationship between them? What is the connection? Let's take a look.

The diamond segment is usually used for welding on the saw blank blade. The welding methods usually used are divided into manual welding and mechanical welding. Among them, semi-automatic welding machines and full-automatic welding machines are the more common choices for people. So what are the special advantages and disadvantages of semi-automatic welding machines?

2023 is a very special year. Due to many external factors leading to the global economic downturn, what trend will the diamond industry present in 2023?

Demoulding is a relatively common step in the manufacturing process of diamond segments. How to remove the mould? What problems will be encountered in the demoulding process? How to deal with it? It is the problem to be discussed in this page.

When the diamond segment is welded on the saw blade, there is often a problem of weak welding, so what is the reason? How to solve it? This article will explain in detail.

The diamond segment pressing process is mainly divided into two steps: cold pressing and sintering. The cold pressing is mainly to press powder into solid blocks, which is convenient for mold loading (the cold pressing process can be replaced by granulation process, so it is not necessary). The hot pressing sintering is the most important step of pressing the whole segment.

China is one of the largest diamond segment producers and has many diamond segment manufacturers. These manufacturers are mainly distributed in the following areas:

In the process of cutting stone, the diamond segment often encounters the situation that the segment hardly cut the stone. At this time, the diamond segment needs to be re-sharpened. So how to re-sharp the diamond segment, the following are three common ways.

Careful customers will find that the size of the segment produced by some factories is inconsistent with the size required by the customer, and even a batch of segments have a large size error, which leads to many problems in cutting stone. So why does this happen, and how to improve it? This article explains in detail.

The ceramic saw blade is a diamond cutting tool that welds the diamond segments on the base of the diamond saw blade by high-frequency welding. Since ceramics are products with low hardness and high brittleness, extreme care should be taken during cutting. The requirements for saw blades are also higher, especially during the welding process, which requires more attention.

The pros and cons of diamond segments are mainly evaluated through the following inspection methods, namely appearance inspection, size inspection, quality inspection, cutting inspection, and durability inspection. These detection methods require the use of professional instruments and equipment to complete. Generally speaking, the quality inspection of diamond cutter heads is a comprehensive process that requires a combination of methods for evaluation.

Chinese diamond segment has the characteristics of exquisite manufacturing technology, high-quality materials, various types, and high cutting efficiency, and is deeply trusted and praised by customers. So what are the differences with products from other countries’ diamond segment manufacturers?

The base material of the diamond segment can be copper-based or iron-based. They each have their own advantages and disadvantages, so it is hard say which one is better, and the specific choice depends on the application scenario and needs.

Sandwich diamond segments and laywer structure diamond segments are the most common diamond segment structures. During use, sandwich diamond segments are superior in terms of cutting life and cutting quality. So what is the structure of sandwich diamond segments? What are the characteristics?

The molding of the diamond segment is a crucial step in the production process, which determines the final size and shape of the segment. Molding generally adopts powder metallurgy technology, that is, mixing diamond particles and metal powder in a certain proportion, and then pressing them into shape through high temperature and high pressure processes.

In the process of diamond segment cutting stone, the linear speed is very important. If the line speed is too fast, it is easy to cause cutting edge chipping and the consumption of the segment is too fast, but if the line speed is too slow, it is easy to cause the segment to not cut the stone and reduce the cutting efficiency. So how to balance the line speed to make the segment work better? It is the problem to be discussed and solved in this paper.

Quarry segment are widely used in stone mining, but before mining, the quarry segment must be firmly welded on the circular saw blade, how to weld these segments, how to ensure the welding quality and improve the welding strength? Is this the problem to be discussed in this article?

The main reason for polishing the diamond segment is to improve the surface finish and precision of the segment, as well as to improve cutting efficiency and cutting quality. During the manufacture and use of diamond segments, there may be tiny burrs and roughness on the surface of the segment, resulting in a decrease in cutting quality and efficiency, and may also cause certain damage and pollution to the processed surface. Therefore, polishing the diamond segment can remove the burrs and roughness on the surface of the segment, make the surface smoother and more uniform, improve the cutting quality and efficiency, and also reduce the damage and pollution to the processed surface.

Diamond density is an important standard to measure the stability and wear resistance of diamond segment. In order to better maintain the efficiency of cutting stone, it is necessary to strictly control the density of diamond segment in the manufacturing process. So what is the best value for the density of common copper-based segments and iron-based segments? This article will introduce in detail.

The diamond segment is usually used for welding on the bank blade, some grinding wheels or drill bits, but the welding firmness has always been a very important parameter. If the welding is not firm, the segments will drop from the diamond saw blade, which seriously affects the cutting quality and cutting lifespan. So how to test the welding firmness of the diamond saw blade is very important. This article will introduce in detail the common testing methods for the welding firmness of the diamond saw blade for your reference.

The diamond segment is generally welded by high-frequency induction power supply, and the appropriate silver solder piece is selected. Strictly control the welding seam temperature and welding seam time, and the welding seam temperature is properly controlled. If the welding induction area is too large, the welding time of each tooth is too long or the welding temperature is too high, it will cause abnormal deformation of the welding seam and make the welding seam cannot be used normally. So it is very important to choose the right welding tools, so what welding tools are needed in the welding process, and how to use these tools?

Diamond segments are usually used with metal steel blank blade. The segment plays the role of cutting and grinding, and the blank blade only needs to play the role of fixing the segment. But usually in the process of use, when the diamond segment is half consumed, there will be a situation where the stone cannot be sawed. So why does this happen? How to solve it?

There are many ways to express the hardness of the diamond segment, which is also called the hardness symbol. So what hardness symbols are used for the diamond segment? What are the specific parameter ranges? Let's take a look in detail below.

The sintering mold for the diamond segment is a material used in the diamond sintering process. A good graphite mold can help the segment to be in a relatively stable state during the sintering process, and can also maximize the stability of the finished segment. So how to choose a sintering graphite mold?

A lot of equipment is needed in the production process of diamond segment, the most common ones are three-dimensional mixing equipment, cold pressing machine and vacuum sintering machine and other important equipment. This article introduces in detail all the processing equipment in the production process of diamond segment.

After the diamond segment cuts stone, if you stop the machine for inspection, you will find that there are grooves in the cutting part of the diamond segment. There may be one groove or multiple grooves, so why is there such grooves? What is the function of this groove? This article will introduce in detail.

The sharpness of the diamond segment is a very important cutting parameter, so how to make the diamond segment have a high sharpness? Starting from the formulation aspect is the first step.

The diamond segment is sintered by diamond and diamond powder through high temperature and high pressure, so what is sintering? What is the rationale for this process? This article will introduce in detail.

The multi-layer diamond segment refers to the diamond segment formed after high-temperature and high-pressure sintering with multi-layer sheet structure.

In the process of cutting granite with diamond segment, severe friction occurs between the segment and stone. During the continuous friction process of the segment, the diamond will be damaged and worn, and the constantly consumed diamond will determine the service life of the segment.

The transition layer of the diamond segment refers to a layer of material between the blank blade and the diamond layer on the diamond segment. It mainly plays the role of connecting the diamond segment and the blank blade.

Diamond segment rounding is a processing method to process the diamond segment to ensure the roundness and dimensional accuracy of the segment.

The color of the diamond segment is mostly different, the main reason is that the color of the segment is affected by many factors. Such as raw materials, sintering temperature and duration, post-sand blasting treatment and many other reasons. This article will give a detailed introduction to the colors of different segments and the reasons for them.

The diamond segment is a metal segment with very stable performance and a very balanced structure. Generally speaking, it can be kept for a very long time. However, if the storage method or environment is unreasonable, the storage period of the diamond segment will be greatly shortened, and it is likely to directly affect its use.

The diamond segment is a segment made of diamond and metal powder bonded by sintering. However, in order to make the segment more stable and other considerations, people will add it to the segment formula. Silicon is a non-metal, so why would people add this material? How much silicon powder is needed in the diamond segment? This article will introduce in detail.

The diamond segment is a nodule formed by metal and diamond under high temperature and high pressure environment, so how to use this kind of nodule? This article will give a detailed introduction according to the different uses of the diamond segment.

The cold-pressed sintered diamond segment is a diamond cutting tool, which is made by mixing diamond particles with metal powder or other auxiliary materials, and pressing and sintering under high temperature and pressure.

The price of diamond segments has been shown in various situations in the market in recent years, so what causes the price of diamond segments to fluctuate so much? This article will explain in detail.

Diamond segment welding is mainly divided into flame welding, automatic welding, semi-automatic welding, laser welding, etc. So what are the commonly used cutting segment welding equipment? This article will introduce in detail.

Diamond segments are processed through three important steps: cold pressing, mold installation, and sintering. During the production process of such diamond segments, low density may occur due to production process or control issues. So if this situation occurs, what impact will it have on the segment? Let's take a look below:

The diamond segment is usually welded to the base of the saw blade by high-frequency brazing. Generally speaking, the welding temperature is the most important factor. If the welding temperature is not enough, the welding will not be strong. If the soldering temperature is too high, there will be bubbling and overheating of the solder, but a good soldering effect will not be obtained. So how to control the high-frequency brazing temperature of different segments? Is there any trick? This article will explain in detail.

A diamond saw blade is a versatile tool known for its high hardness, wear resistance, precise cutting, and grinding capabilities. It comes in various sizes and shapes to cater to different tasks and requirements, finding applications in construction, manufacturing, mining, and more. However, it's essential to take necessary safety precautions and perform regular maintenance when using diamond saw blades.

The advantages of the sandwich cutter head mainly focus on the cutting life, wide application and better cutting stability of the product, while the disadvantages are mainly low cutting efficiency, high manufacturing cost, and more difficult sintering process.

The diamond segment is a metal combination with higher hardness formed by high-temperature sintering of diamond and metal powder. It is usually used to cut hard materials, such as stone, ceramics, concrete, asphalt and other materials. So how to test the quality of diamond segment?

In the manufacturing process of diamond segments, iron powder is often added to the powder mixture, primarily to sinter into new segments. Additionally, iron plates can be incorporated into the segment, mainly serving to isolate the working layer and create a non-working layer structure. This enhances the sharpness and cutting efficiency of the segment.

Currently, most mine diamond segments are carried out by two methods: flame welding and high-frequency welding. Flame welding is slowly being eliminated due to factors such as low welding strength, poor welding stability, and high technical requirements. Currently, semi-automatic high-frequency welding machines are used for welding. This article will introduce in detail the detailed process and steps of welding mining diamond segment with a semi-automatic welding machine.

Diamond segment surface polishing is a process of treating the surface of the diamond segment. So how to polish the segment? What are the benefits of polishing? What issues should be paid attention to during the polishing process? This article will introduce in detail.

The diamond segment is usually used for welding on the saw blade, but during the welding process, due to various reasons, there will be insufficient welding firmness. In order to ensure the firmness of the diamond segment as much as possible, testing its performance is a very important step , this article will introduce it in detail.

When we use an automatic welding machine to weld the segments, we will encounter many problems. Let us understand the detailed process of welding the diamond segment with the automatic welding machine.

The hardness detection of diamond segment matrix is a crucial task in the field of stone processing, as it directly affects the performance and processing quality of the segment.

Diamond segment sintering equipment is a critical industrial apparatus employed in the production of high-quality diamond segments. These devices utilize high-temperature and high-pressure sintering technology to bond diamond particles with metal powders, forming the segment's rigid structure. The following is a comprehensive description of the diamond segment sintering equipment used in diamond segment manufacturing facilities.

There are some machine or tool requirements for diamond segment welding process, so what are the specific requirements? This article will provide a detailed introduction.

In brief, this article delves into how the composition of matrix bodies, specifically high-iron and low-iron matrices, impacts the grip or holding force of diamond segments in diamond blades. After extensive testing and analysis, the research reveals that high-iron matrix bodies generally offer better retention of diamond segments compared to low-iron ones. This improved grip results in higher cutting efficiency and a longer lifespan for the blades, making high-iron matrix bodies the preferred choice for demanding cutting applications. These findings emphasize the crucial role of matrix body composition in enhancing the performance and durability of diamond tools across various cutting tasks.

Iron-based diamond segments are specialized tools known for their exceptional hardness and wear resistance, making them excellent for cutting hard materials like stone and concrete efficiently. They have a long lifespan and can handle high temperatures, but they may not perform well on softer materials, can be sensitive to impacts, require expertise for welding, and need regular maintenance. In summary, Iron-based diamond blades are powerful for precision cutting of hard materials but have specific use and care considerations.

In summary, welding diamond segment is a meticulous process crucial for securing diamond particles to the blade matrix. It involves careful preparation, precise alignment, controlled welding parameters, and rapid cooling. The quality of welding directly affects the blade's cutting performance and lifespan, making it essential to adhere to proper techniques and precautions for optimal results.

In summary, metal powders play a crucial role in diamond segment manufacturing by serving as binders to secure diamond particles onto the tool's substrate. Commonly used metal elements for this purpose include nickel, cobalt, iron, chromium, titanium, copper, zinc, silver, vanadium, tungsten, tin, nickel-chromium alloy, zirconium, silicon, molybdenum, niobium, and tantalum. The choice of metal powder depends on the specific performance requirements and applications of the diamond tool. These metal powders ensure that diamond tools exhibit essential properties such as hardness, wear resistance, and thermal conductivity.

To extend the lifespan of a diamond segment, employ proper selection, cutting techniques, maintenance, and safety precautions throughout its use.

The annealing time in diamond tool manufacturing significantly influences its quality and performance, impacting hardness, wear resistance, impact resistance, cutting performance, and cost-efficiency.

Selecting the appropriate diamond saw blade involves a comprehensive evaluation of factors like material type, working conditions, cutting precision, size requirements, frequency of use, budget, blade type, diamond grit size, arbor size, and safety. This careful consideration ensures that the chosen blade optimally matches the project's needs, leading to efficient, precise, and secure cutting or grinding outcomes.