Marble segments and diamond saw blades are two different cutting tools, which are suitable for processing different materials. In some processing processes that need to process multiple materials at the same time, it is necessary to weld the marble segment and the diamond saw blade together to achieve continuous and efficient processing. Next, let's learn more about the process of welding the marble segment to the diamond saw blade.
First of all, you need to prepare the marble segment and diamond saw blade. When we choose a marble segment, factors such as its applicable material, processing method, size and shape need to be considered. When we choose a diamond saw blade, factors such as its particle size, bond, size and shape need to be considered. Choosing the right diamond segment and saw blade can improve the welding effect and processing efficiency.
Secondly, welding equipment and welding materials need to be prepared. When we choose welding equipment, factors such as its welding ability, control accuracy, stability and safety need to be considered. When we choose a welding material, factors such as its melting point, chemical composition and welding effect need to be considered. Commonly used solder materials include cobalt-based and silver-based solders.
Next, the marble segment and diamond saw blade need to be surface treated. In the process of surface treatment, it is necessary to use cleaning agent or acid solution to remove impurities and oxides on the surface to ensure the cleanliness and smoothness of the welding surface. Next, it is necessary to apply a layer of flux on the welding surface to improve the firmness and sealing of the welding.
When diamond segment and other tools are welded on diamond saw blades, the brazing method is usually used, and the welding agent is the rampant. The rampant is a metal alloy material for welding. They can fill the gap between two connected objects and form a solid welding seam after heating. When workers weld diamond segments to diamond saw blades, The selection of welding agents plays an important role in welding quality, durability and performance.
There are two types of commonly used solders for diamond segments and diamond saw blades: cobalt-based and silver-based solders. Cobalt-based solder is composed of cobalt, chromium, nickel and other alloying elements. It has a high melting point, good corrosion resistance and hardness. And it is suitable for welding diamond segments and diamond saw blades with high hardness. Silver -based welded consists of silver, copper, zinc, and other alloy elements. The melting point is low. It is suitable for welding of the softer diamond segment and diamond saw blade, which can keep the crystal structure and performance of diamonds from being affected.
Before welding, it is necessary to carry out surface treatment on the diamond segment and diamond saw blade. This usually involves cleaning, deoxidizing, soldering and preheating. The purpose of surface treatment is to remove impurities, improve the adhesion and fluidity of the solder, and make the temperature of the solder and the connected object more uniform. Then workers put the diamond segment and the diamond saw blade together according to the required position, and then heat the welding part at a high temperature to make it reach the melting point of the solder, which will melt at high temperature and fill the space between the two connected objects the gap between. Finally, let it cool and solidify, forming a strong weld.
Next is the welding operation process. First, the marble segment and diamond saw blade need to be heated in a preheating furnace so that their temperature reaches the preset welding temperature. Then, cobalt-based or silver-based solder needs to be applied to the welding surface, and then the marble segment and the diamond saw blade are placed together according to the required position. Next, the welded part needs to be heated to a high temperature to bring it to melting point, and then allowed to cool and solidify to form a strong weld.
Finally, the welding seam needs to be trimmed and polished. In the process of welding seam trimming, it is necessary to use mechanical grinding or manual grinding to remove burrs and unevenness on the welding seam, so that the overall saw blade can be burr-free in details and the welding place should be clean and tidy.
