What tools are needed for diamond segment welding?

The welding methods of diamond segment mainly include the following types:

High-frequency induction welding: through high-frequency induction heating, the metal solder is melted and forms a firm welding structure with the diamond blade. This type of welding is usually suitable for welding wet saw blades.
Flame welding: join the saw blade base and segment through a flame spray gun to melt the metal solder, and then form a solid welded structure with the saw blade base. At present, it is mainly used in the welding of mining segments.

Vacuum welding:the diamond segment welding method carried out in a vacuum environment can avoid problems such as oxidation and improve welding quality and firmness. At present, it is mainly used in vacuum welding diamond tools.

Arc welding: metal solder and diamond blades are heated to the melting point and fused by an electric arc to form a welded structure. At present, it is mainly used in the welding of special-shaped processing grinding wheels.

Oxyacetylene welding: use oxyacetylene flame to heat the metal solder to the melting point, and form a welding structure with the diamond blade.

Laser welding: a welding method that is currently developing rapidly. It has the advantages of strong welding, wide welding surface, and no need for solder. At present, it is mainly used in the welding of dry cutting saw blades, concrete, asphalt sheets and other products.

Let's take a look at the most common high-frequency welding and what tools are needed for laser welding to complete the work?

1: Several tools commonly used in diamond high-frequency welding are:

High-frequency welding machine: it is used to generate high-frequency current to heat the diamond segment and blade base material to the welding temperature.
Press machine: it is used to apply a certain pressure to make the solder between the diamond segment and the base material fully melt and flow, so as to realize welding.
Electrode: responsible for conducting high-frequency current between the diamond segment and the blank blade, and at the same time accelerating the melting and flow of the solder under pressure to achieve welding.
Cleaning machine: it is used to clean the grease, dust and other impurities on the surface of the diamond segment, so as to prepare for welding.

Welding fixture: this is used to fix the diamond segment and the blade base material to ensure their position and stability during the welding process.
The above tools and equipment all play a vital role in diamond high-frequency welding, and their selection and use have an important impact on welding quality and efficiency.

2: The common tools for laser welding are:
Common tools for laser welding diamond segments include laser welding machines, laser processing control systems, laser heads, fixtures, etc. Among them, the laser welding machine is the core equipment, the laser head is the part that guides the laser beam to the workpiece, and the fixture is used to fix the workpiece to ensure the welding accuracy. The laser processing control system is used to control the operation and parameter setting of the laser welding machine and laser head.
In general, high-frequency welding is currently the most widely used welding method because the machine is cheap and the welding materials are more expensive, but because the saw blade body can be used cyclically, the processing cost is greatly reduced. Although laser welding is very good, laser welding machines are expensive, and most of the pieces cannot be reused, and the cost of using saw blades will increase, so it is not very popular and respected at present.