Algorithm of diamond segment volume and material

Publish date:2023-02-09 17:35:01 Article From:LINSING diamond tools Clicks:

In Linsing's production workshop, the employees of the quality department often say: "The size of a diamond is very important, it determines the quality of a set of diamond segments.", referring to the importance of the size of the segment.
diamond segment for graniteSo why is the size of the segment so important? There are mainly the following reasons:

1: The volume of the segment determines the quantity of raw material. Calculate the volume of the cutter head, and then use the volume to calculate the type of powder, the weight of the diamond. The more accurate the volume, and the more accurate the calculated powder of various raw materials. Therefore, if the volume of the diamond segment cannot be well understood, then this part of the raw material will be wasted.

2: In addition to the waste of materials, In Linxing, when 1000 diamond segment are produced, the batching personnel will calculate the powder ratio for making 1010 diamond segments according to the volume. Under the normal production process, 1005-1015 diamond segments are produced, which means that this batch of diamond segments is qualified, which is the most basic test data in the quality inspection process of Linsing. If the size of the segment is correct, there is only one reason for the production of too many or too few quantity segments, that is, the quality of the product itself has a major problem.

3: The volume of the diamond segment can help Linsing to carry out data testing and research and development. For example, a certain volume of segment, how many square meters or meters of stone are cut in the actual cutting process, whether the cutting life meets the requirements, etc. Both can calculate whether the ratio of metal bond powder or diamond in the formula is reasonable by volume to help customers further modify the product.

It is so important to modify the volume, so how to measure the volume and how to calculate the weighing? Let's have a detailed explanation:

When making diamond segments, the formal manufacturing and production operations can only be started after the accurate calculation of the transition layer material and working layer material used for each segment and a batch of segments. The following example illustrates.

Known conditions: the size of the segment is shown in the photo. The molding density of the binder is 10.0g/cm3, the density of diamond is 3.52g/cm3, and the volume concentration of diamond used in the segment is 10%. It is required to calculate the amount of material used in the working layer (diamond and metal bond) and the transition layer.
segment specificationcalculate the volume of the working layer: V=40×4×5=800mm3=0.8cm3

calculate the volume of the transition layer: Vi=40×4×2=0.32cm3

According to the selected binder, the calculated molding density is 10.0g/cm3

calculate the amount of diamond and metal bond used for each segment:Vdia=0.8cm3×10%=0.08cm3

Because the volume concentration of diamond in the segment is 10%, the volume occupied by diamond in the working layer is: Vdia=0.8cm3×10%=0.08cm3

The required diamond weight is: Gdia=3.52Vdia=0.2816g

The volume occupied by the binder in the working layer is: Vmatrix=V-Vdia=0.72cm3

The required binder weight is: Gmatrix=10Vmatrix=8.2g

The total weight of the working layer is: G=Gmatrix+Gdia=8.4816g

Weight of transition layer binder: Gi=10Vi=3.2g

Calculation of the total consumption of a batch of segments: multiply the consumption of a single segment calculated above by the corresponding number of segments.