In the welding process of diamond segment, the following requirements must be followed, otherwise the diamond segment produced will either not conform to the stone processing specifications, or there will be quality problems, resulting in the reduction of cutting life and efficiency Diamond segment welding

Diamond segment is the main cutting part of diamond saw blade, due to this part long-term collision and friction with the stone, so wear is inevitable Generally speaking, in the saw blade substrate does not appear deformation In order to appear cracks before the substrate can be reused, and the segment needs to be welded by way of welding, and the new segment welded to the base, this process is called segment welding, and welding process need some welding materials, this article will introduce these common materials

In the diamond segment welding process, the segment bottom and the saw blade base are welded, the arc of the segment bottom and the arc of the saw blade base teeth have some deviations If the welding is forced, the welding strength cannot be reached due to the small welding surface It is required that segments are likely to be dropped during processing, so segment arcing has become a process that must be mastered and implemented

Copper-based segment is a very common diamond segment Its main material is copper powder The copper-based segment has strong stability, strong holding power to diamond, and is easy to dissolve with iron to form a harder alloy segment , Commonly used for cutting marble, limestone, travertine and other soft stone

The welding temperature of the diamond segment depends on its welding material The welding temperature of silver or copper solder has a difference of nearly 100 degrees Celsius So what is the effect of too high or too low welding temperature on the diamond segment?

The cold welding machine is the relatively safe in the type of welding machines, people though cold welding to quickly weld metals at lower welding temperatures So as for the diamond segment can be weld by cold welding machine? This is the things that people care about!

With the progress of the times and the development of science and technology, the welding process of the segment has been constantly improving The welding of the segment has been from simple fire welding in the early stage, to semi-automatic high-frequency welding, and finally to full-automatic high-frequency welding The continuous development of technology, Makes the process of tool head welding simple, but is there no disadvantage to automatic welding? it s not true

The diamond segment needs to be welded on the saw blade or strip saw However, most of the marble segments are copper-bond segments During the welding process, many welding manufacturers will use cheaper copper welding pieces for welding Since the copper solder tab and the copper-bond segment material cannot form a strong adhesion, many customers complain, why the copper-based segment cannot be welded? Not so

After the diamond segment is finished welded on the steel blade by flame welding or high frequency welding, in the subsequent cutting process, the welding seam of the diamond segment will be directly cracked. What is the cause? How to solve it?

During the welding process of diamond segments, many situations will occur. Some segments are very easy to fall off after welding, and some segments even fly out. These are all cases where the welded segment is easy to fall off. Why does this happen? How to solve it? Let's learn it in details.

There are often some welding problems in the welding process of diamond segments, such as falling off segment when welding, unstable welding , bubbling when welding, and uneven between segment and saw blade blank. These are the problems that are often encountered in the welding process. This article mainly introduces the causes and solutions of weak welding during welding.

During the welding process of diamond segments, various welding situations are often encountered. For example, if the welding fails during the welding process, or the saw blade is not strong enough after welding, the blade will eventually fall off. In the process of solving these problems, people will think of applying flux during welding. Is applying flux really beneficial to promote the welding of diamond segments? This article will explain in detail.

The diamond segment is a tool that is welded to the saw blade blank, while the marble segment is a saw blade product that is welded to a specific saw blade blank and used to cut marble blocks. This article mainly introduces marble detailed steps for welding the blade.

The diamond segment is usually used for welding on the saw blank blade. The welding methods usually used are divided into manual welding and mechanical welding. Among them, semi-automatic welding machines and full-automatic welding machines are the more common choices for people. So what are the special advantages and disadvantages of semi-automatic welding machines?

During high-frequency welding of diamond segments, temperature control is very critical, and it needs to be kept within an appropriate range to ensure the quality and performance of the segment.

The diamond segment is usually used for welding on the bank blade, some grinding wheels or drill bits, but the welding firmness has always been a very important parameter. If the welding is not firm, the segments will drop from the diamond saw blade, which seriously affects the cutting quality and cutting lifespan. So how to test the welding firmness of the diamond saw blade is very important. This article will introduce in detail the common testing methods for the welding firmness of the diamond saw blade for your reference.

The diamond segment is generally welded by high-frequency induction power supply, and the appropriate silver solder piece is selected. Strictly control the welding seam temperature and welding seam time, and the welding seam temperature is properly controlled. If the welding induction area is too large, the welding time of each tooth is too long or the welding temperature is too high, it will cause abnormal deformation of the welding seam and make the welding seam cannot be used normally. So it is very important to choose the right welding tools, so what welding tools are needed in the welding process, and how to use these tools?

Diamond segment welding is mainly divided into flame welding, automatic welding, semi-automatic welding, laser welding, etc. So what are the commonly used cutting segment welding equipment? This article will introduce in detail.

Currently, most mine diamond segments are carried out by two methods: flame welding and high-frequency welding. Flame welding is slowly being eliminated due to factors such as low welding strength, poor welding stability, and high technical requirements. Currently, semi-automatic high-frequency welding machines are used for welding. This article will introduce in detail the detailed process and steps of welding mining diamond segment with a semi-automatic welding machine.

The diamond segment is usually used for welding on the saw blade, but during the welding process, due to various reasons, there will be insufficient welding firmness. In order to ensure the firmness of the diamond segment as much as possible, testing its performance is a very important step , this article will introduce it in detail.

There are some machine or tool requirements for diamond segment welding process, so what are the specific requirements? This article will provide a detailed introduction.