Diamond wire saws are becoming thinner and thinner mainly to meet the needs of cutting processes and applications. Thinner diamond wire saws have several advantages:
1: Higher cutting precision: Finer diamond wire saws can achieve finer cutting, and can be used for cutting processes that require high precision, such as artwork production, stone carving, etc.
2: Smaller cutting loss: The fine diamond wire saw produces relatively less cutting loss during the cutting process, which can improve the utilization rate of materials and reduce waste.
3: Smaller cutting slit width: The slit width cut by the fine diamond wire saw is smaller, which can achieve a finer cutting effect and reduce subsequent trimming work.
4: More suitable for curve cutting: The fine diamond wire saw is more flexible and can better adapt to complex curve cutting needs, such as cutting curved arched stones, etc.
It should be noted that the thickness of the diamond wire saw should be determined according to the specific cutting process and requirements. The thin wire saw is not necessarily suitable for all cutting applications, and the thinner wire saw may also be more susceptible to damage. Therefore, factors such as cutting materials, cutting requirements, equipment capabilities, and safety should be considered comprehensively when choosing.
However, there are some difficulties in manufacturing finer diamond wire saws, mainly including the following aspects:
Particle size control of diamond particles: Fine diamond wire saws need to use finer diamond particles, but finer particles are often more difficult to obtain and control. During the manufacturing process, it is necessary to ensure the uniform distribution of diamond particles and a certain particle density to ensure the cutting effect and service life.
Selection and processing of ore: The production of fine diamond wire saw requires the selection of diamond ore with higher purity and finer crystallization. This requires higher technical requirements for the procurement and processing of ore to ensure the quality and applicability of the ore.
Manufacturing process of wire saw: The manufacture of fine diamond wire saw requires a finer manufacturing process and higher machining accuracy. Including the weaving of the wire saw rope, the selection and control of the binder, and the adjustment of the size of the wire saw, all of which require a higher level of technology and craftsmanship.
Strength and durability of wire saws: Small diamond wires are often more susceptible to external forces and damage, and their strength and durability will also be challenged. In the manufacturing process, it is necessary to find suitable rope materials and binders to improve the strength and durability of the wire saw and ensure its stability and life during the cutting process.
The above are some difficulties that may be encountered in the manufacture of finer diamond wire saws. It is necessary to comprehensively consider material selection, manufacturing process and u
een fineness and cutting performance. At the same time, different manufacturers and suppliers may also have different technologies and experiences, and can provide finer diamond wire saw products.
At present, the thinnest diamond wire saw (not including the wire saw) is 5.3mm, but it is said that the 4.3mm wire saw will be put into commercial use soon, let us look forward to it together.
