The practical application of diamond segment in stone processing

Publish date:2022-07-07 14:43:34 Article From:Linsing Diamond Tools Clicks:

As the main component of stone processing, the diamond segment takes into account the common processes of cutting, grinding, drilling and other stone processing. The diamond in the diamond segment is the hardest material in nature. It is the general processing principle of hard materials to overcome the hard. Among them, diamond can achieve the effect of grinding stone through rapid friction with stone. In general, whether it is cutting or drilling, it is a process formed by long-term friction to produce sufficient grinding height. So, what are the specific applications in the actual application of stone processing?

1: Used for mining saws for mining: With the development of science and technology, people pay more and more attention to the efficiency of mining. Traditional blasting mining not only does not meet environmental protection requirements, but also causes waste of stone resources. People start to use wire saws. Exploitation of mines, but people found that the mining efficiency of wire saws is not high, and is limited by site restrictions. The inability of multiple wire saws to be placed well becomes the biggest constraint on mining efficiency, in order to better improve Processing efficiency, people use mining saws to cut the mountains. The mining saws use large circular saw blades. Diamond segments are welded on these circular saw blades. The horizontal and vertical tracks are laid to complete the horizontal and vertical cross cutting. In the actual mining process of the mine, when multiple circular saws work at the same time, the mining efficiency of the mine is greatly improved. At present, this method is the most efficient method of mining.

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2: Diamond segment is used for cutting blocks: For granite, granite blocks mined from mines need to be cut into stone slabs or smaller blocks, usually using sand saws, gantry cutting, combined cutting, etc. Machinery, these machinery will mount one or more circular saw blades, weld segments on these saw blades, and complete the cutting of blocks while the machinery rotates rapidly. For marble, single-blade saws and gang saws are more common processing machines. The more special is the gang saw segment. The segment is welded on the gang saw blade by using a blade saw, and the gang saw is moved back and forth to complete Cutting of marble blocks.

3: Diamond segment is used for cutting of plates: For 50mm thick plates, cutting into a certain specification of stone plates is a very important part of stone processing. Commonly used machines are hand cutting, hand cutting, and simple cutting machines. , Infrared bridge cutting machine and other machinery, diamond segment is welded on 300-450mm saw blade to complete the cutting of stone plates.

4: diamond segment is used for grinding: diamond segment can also be used for grinding stone, especially rough grinding parts, such as fixed thickness wheels, planetary grinding wheels, diamond grinding discs and other products, can be used to polish the granite surface through the diamond segment, and then cooperate Resin abrasives and polishing abrasives complete the polishing process of the stone surface. For marble, a horseshoe-shaped metal abrasive (diamond segment welded on the horseshoe-shaped substrate) is used for rough grinding, combined with a composite abrasive block, magnesia abrasive and oxalic acid abrasive to complete the polishing of the marble.

5: Stone trimming also needs to use diamond segment: At the construction site, due to the complex conditions, many panels processed from the factory need to be adjusted according to the site conditions, such as cutting and polishing, especially the corners. The cut panels have Sharp edges and corners are easy to scratch people. In order to make the stone smoother, it is necessary to use a diamond bowl mill (diamond segment is fixed on the bowl mill base by cold pressing or hot pressing sintering) to trim the stone.

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6: Diamond segment is used for stone edge processing and shaping: For stone lines, bar countertops, and sink countertops, edge processing is very important. Common tools include shaping wheels, CNC wheels, trimming wheels, finger drills, etc., which will be used The diamond segment is mainly used for rough grinding of the stone edge, with fine grinding tools and polishing tools to finish the stone edge processing.

7: Diamond drilling tools: There are many stone drilling tools, from mine drill bits to wash basin countertops, which are welded on drill bits with diamond segments. They are now very common, not only have an extremely long life, but also have extremely strong stability.

There are also some stone processing tools that use diamond segment, such as diamond segment on the grooved wheel, special customized tools, etc. Because of the small amount, this article will not introduce too much.