Diamond segment for stone cutting, some manufacturers of the segment wear too fast obviously, resulting in a short life of the segment, such a situation is very normal, why happen such a situation? How to deal with such a problem? This article mainly aims at these questions, to do a more comprehensive answer

The diamond saw blade used in the stone cutting process will cause partial wear of the segement due to various reasons The specific manifestation is that the wear on one side of the segment is very serious, and the other side is very little worn, or the segment is wide at the top and narrow at the bottom In the case of this kind of situation, it belongs to the partial wear of the segment In this situation, the problem must be found and solved in time, otherwise it will seriously affect the efficiency of stone processing, or even occur the thickness of the processed slab varies, and the stone slab are severely scratched This article will detail the reasons for this situation and the corresponding solutions

Diamond is the hardest material in the world It is mainly used for cutting hard materials in industry For example, glass cutters, saw blades, band saws, such as PDC composite discs for oil well drilling, all use diamonds For cutting, currently, in the stone processing industry, diamond-based segments are widely used on diamond saw blades for cutting and grinding The hardness of diamond has become a factor that people need to consider when making segments

During the use of the diamond segment, the large amount of high temperature generated during the cutting process, coupled with water and air, is prone to oxidation reactions, especially some iron-based diamond segments contain too much iron powder, which accelerates the rate of oxidation , And the segment in the cutting process is in the process of continuously peeling off the oxide layer Once the saw blade stops working, the segment will appear rust If the rust is serious, it will cause the segment to collapse Therefore, the rust must be removed in time

Diamond segment life is a matter of great concern to the user The longer life of the segment, if it maintains a certain cutting efficiency, can significantly reduce production costs especially diamond segment including diamond powder A set of large saw blade segment, welding materials and labor costs calculated, the price is still relatively expensive Then how to increase the life of diamond segment is also very important

Diamond segment is a non-standard product, alsomot each manufacturer will state their segments are the best, althought the non-standard product without very clear standard quality inspection , but that is the mass production, there still have the ruller to judge the quality, this article introduce the good quality diamond segments with several characteristics under the standard process procedure

The diamond concentration determines the sharpness of the segment to a large extent, especially for some special processes, for example, the segment concentration of electroplated diamond saw blades reaches about 200%, so in terms of cutting efficiency, the efficiency of electroplated sheets is far Higher than the sintered diamond segment So is the concentration of sintered diamond segment the higher the better? This article answers this question

During the manufacturing process of diamond segment, diamond powder of proper strength, proper concentration, and proper particle size will be added, so what kind of diamond powder is the most preferred choice for segment manufacturers? In this article, we will give a detailed introduction

When the diamond segments already brazed on the blade saw, there are two reference factor to judge the diamond segments are good or not: the lifespan and effeciency of diamond segments, while the lifespan of diamond segments reflect on the abrasion resistance, more abrasion resistance, more higher lifespan of the diamond segments While the effeciency of diamond segments reflect on the sharpness of diamond segments, more sharpness, more fast cutting effeciency

Diamond segment is a product of high temperature and high-pressure sintering Preservation at room temperature will not have big problem But many friends buy the segment, through high-frequency welding to saw blades, and then with saw blade cutting time, do not pay attention to maintenance, resulting in segment rust The segment teeth and other conditions occur This article introduces the new segment from the purchase, which should pay attention to the need to do some simple maintenance and protection, so that the life of diamond segment will be longer

During the production of the diamond segment, the raw materials of the diamond segment and the material hardness, weight, arc grinding, weight, length, width and height, density and volume of the diamond segment will be continuously tested during the processing This article introduces and explains in detail the detection process in the main process of diamond segment production

The diamond segment is a diamond segment product welded on the saw blade In the increasingly developed stone industry, it directly drives the development of the large saw blade, and the segment of the stone used for cutting on the large saw blade has become one With the development of the diamond tool industry, diamond segment has gradually developed with the development of powder technology, metallurgical technology, and synthetic diamond technology