Why do diamond segments need to be customized?

Before talking about customized segments, we need to understand the difference between customized segments and non-custom segments. Generally speaking, the difference between the two is as follows:
The main difference between customized diamond segments and non-custom diamond segments is their production process. Customized diamond segments are designed and manufactured according to the specific needs of customers, while non-custom diamond segments are produced according to the manufacturer's standard specifications.

Specifically, customized diamond segments usually require customers to provide detailed information on cutting materials, including hardness, density, size, shape, and so on. Then, the manufacturer will select suitable diamond grains, metal powders, binders and other raw materials based on this information, and mix them together to form the cutting layer of the diamond segment. During this process, manufacturers can also customize different sizes, shapes and thicknesses according to customer needs.

In contrast, the manufacture of non-customized diamond segments adopts a relatively standardized production process, and manufacturers produce segments according to their fixed production lines and standard specifications. Such segments may not be flexible enough to meet specific customer needs, but they can usually be produced quickly and supplied within the specified period.

Therefore, customized diamond segments have higher flexibility and personalized customization services, while non-custom diamond segments are usually more affordable and can quickly meet customers' regular needs.

To sum up, customized diamond segments can meet customers' specific needs, because different cutting materials, cutting conditions and cutting methods require different types, sizes and specifications of segments. Custom segments ensure cutting results and increase productivity while reducing waste and cost.

For example, cutting certain special materials may require thicker, longer or wider segments. Through customization, we can make segments that meet specific specifications and sizes as needed, so as to improve cutting efficiency and precision. In addition, some special industries or application scenarios may require customized segments to meet higher safety requirements or more special purposes.
So how to customize the segment? The steps of customized diamond segment are as follows:
Determine the cutting material: first of all, it is necessary to determine the type and hardness of the material to be cut, because different materials require different types and specifications of diamond segments.

Determine the specifications of the segment: according to the type and size of the material to be cut, determine the diameter, thickness, cutting width, hole diameter and other specifications of the required diamond segment.

Select the type of segment: according to the type and hardness of the material to be cut, select the type of diamond segment, such as flat shape segment, T-shaped cutting segment, R-shaped cutting segment, etc.

Provide design drawings: it needs to provide the specifications and types of the required segment to the manufacturer, usually need the stone factory to provide detailed design drawings or samples to manufacturer.

Determine the quantity and delivery date: determine the required number of segments and delivery date according to actual needs.

Manufacture and delivery: the manufacturer manufactures diamond segments according to the requirements and design drawings provided, and delivers them within the agreed time.

It should be noted that customized diamond segments need to be manufactured by manufacturers with experience and technical strength to ensure the quality and stability of the segment and avoid problems such as short life and poor effect of the segment due to quality problems. At the same time, customized diamond segments also need a certain budget, because the price of the segment will vary according to different requirements and specifications.