The diamond segment is a cutting tooth commonly used in diamond saw blades. Usually, the precision of saw blades is not high, especially for rough machining of block cutting or edge cutting. However, with the improvement of stone cutting technology, in order to reduce the impact of dimensional errors caused by plate thickness or edge trimming, people have begun to require the cutting accuracy of saw blades, the first of which is the processing accuracy of diamond segments.

Due to its relatively simple manufacturing process, diamond segments have a low entry barrier. In the 1980s and 1990s, a large number of diamond tool practitioners entered this market. Today, due to the fierce competition, there is a huge price difference. This difference leads many people to choose cheaper diamond segments. Are these cheap segments really cheap?

The diamond segment is a segment made of metal bond and diamond sintered by hot pressing. Due to the wide variety of cutting objects and the continuous upgrading of cutting requirements, people have higher and higher requirements for meal bond materials. Therefore, people add various metal or non-metal powders in the research and development process of diamond segment materials. In order to achieve a great breakthrough in the life and efficiency of diamond segments, this article will specifically introduce the use of silicon powder in diamond segments.

The formula of diamond segment includes diamond and various metal powders, so what is the ratio of various metals in different formulas, and what kind of ratio will make the diamond segment has stronger processing ability, higher wear resistance with cost-effective price? These are the issues to be discussed and resolved in this article.

During the use of diamond segments, two most important parameters are often encountered, which are the hardness of the segment and its wear resistance. Is there a relationship between them? What is the connection? Let's take a look.

During the use of diamond segments, due to the difference between the quality of many segments and the product quality required by customers, custom-made segments have become an inevitable choice. So why do diamond segments need to be customized? How to customize the segment? This article will introduce in detail.

The base material of the diamond segment can be copper-based or iron-based. They each have their own advantages and disadvantages, so it is hard say which one is better, and the specific choice depends on the application scenario and needs.

The color of the diamond segment is mostly different, the main reason is that the color of the segment is affected by many factors. Such as raw materials, sintering temperature and duration, post-sand blasting treatment and many other reasons. This article will give a detailed introduction to the colors of different segments and the reasons for them.

The cold-pressed sintered diamond segment is a diamond cutting tool, which is made by mixing diamond particles with metal powder or other auxiliary materials, and pressing and sintering under high temperature and pressure.

In brief, this article delves into how the composition of matrix bodies, specifically high-iron and low-iron matrices, impacts the grip or holding force of diamond segments in diamond blades. After extensive testing and analysis, the research reveals that high-iron matrix bodies generally offer better retention of diamond segments compared to low-iron ones. This improved grip results in higher cutting efficiency and a longer lifespan for the blades, making high-iron matrix bodies the preferred choice for demanding cutting applications. These findings emphasize the crucial role of matrix body composition in enhancing the performance and durability of diamond tools across various cutting tasks.

Iron-based diamond segments are specialized tools known for their exceptional hardness and wear resistance, making them excellent for cutting hard materials like stone and concrete efficiently. They have a long lifespan and can handle high temperatures, but they may not perform well on softer materials, can be sensitive to impacts, require expertise for welding, and need regular maintenance. In summary, Iron-based diamond blades are powerful for precision cutting of hard materials but have specific use and care considerations.

In summary, metal powders play a crucial role in diamond segment manufacturing by serving as binders to secure diamond particles onto the tool's substrate. Commonly used metal elements for this purpose include nickel, cobalt, iron, chromium, titanium, copper, zinc, silver, vanadium, tungsten, tin, nickel-chromium alloy, zirconium, silicon, molybdenum, niobium, and tantalum. The choice of metal powder depends on the specific performance requirements and applications of the diamond tool. These metal powders ensure that diamond tools exhibit essential properties such as hardness, wear resistance, and thermal conductivity.