There three steps during diamond mix batching process, firstly by dry-mixing , which is putting the metal binder ,diamonds and man-made binder together by continuous shaking , in order to make sure all of these items are even , this process is so important that will matters the stability of the segments , the quality will be worse if this is not done nicely

Ten tips for selecting the diamond segment

Top 10 Mistakes in the Diamond Segments Selection Process

Diamond segments are also called diamond caking, sawtooth etc which are a kind of diamond tool products often used in the sawing process

As the shape of the diamond segments continues to increase, people find that the different shapes of the diamond segments directly affect the diamond saw blade sawing performance and has an extremely important impact on improving the life and sharpness It can be said that the shape of the diamond segments not only improve its outlook, but also have a great significance in terms of practicability

Diamond segment in the actual cutting stone application, often there will be a case of moved grinding, such as slabs cutting have cut marks, cutting uneven, and during stone cutting process, saw blade offset, oblique cutting and other conditions, resulting in different thickness of the slate, these problems directly affect the quality and efficiency of production, and it is the problem when the stone process must face

The material selection process of the diamond segment is very particular, especially in the diamond segment, which plays a role in cutting, which accounts for a large proportion of the total production cost The formula ratio of the diamond segment can be carried out according to the concentration, size and strength of the diamond particles Adjustment

The main reason for the arcing of diamond segment cutting is that the saw blade oscines horizontally during the cutting process, resulting in the wear and tear of the movement of the stone on both sides of the stone

good metal binder on the performance of the diamond segment will be very large, and the combination of good or not directly determines the life of the segment and cutting efficiency So, what design principles do metal binder need to follow in the production process?

There are many elements to consider in the production process of diamond segments These elements determine product positioning, formula selection, and later sales, which are very important part of the segments ,production process Especially Jiangxi Linxing Diamond Tools Co , Ltd has the following five advantages, which are explained in detail below:

During the manufacturing process of the diamond segment,the bond and the diamond powder are firmly combined to form our finishedproduct For the diamond segment, the bond formation density of the diamondsegment indicates the weight of the segment and the tightness of the segment ina certain volume, which rapidly reflects the quality of the segment

In the process of making diamond segment, cold pressure is a very important process before sintering, especially cold pressure can make the powder molding of diamond segment, which is of great help to the molding of later processes

calculate the pressure required by the cold pressing process of diamond segment

The sintering process of diamond is as follows: customized graphite abrasive → applied mould release agent → cold pressed billet (order the working layer and non-working layer as finished segments)→ upper die frame → adiabatic partition on pad → tighten fastening screw → feed into hot press preloading (preloading pressure is 30-40% of hot pressing pressure)→ power heating, heat preservation and pressure keeping (pressure holding pressure is 20-30 MPa)→ pressure relief (down the sintering pressure to 30-40% of sintering pressure) →cooling → unloading

Since its establishment in 2001, after more than ten years of hard work, Jiangxi Linxing Diamond Tools Co , Ltd has been the largest diamond tool manufacturer in Jiangxi Province from a small processing factory with a few people, with an annual output value of 200 million Why choose Linxing diamond segments?

In the production process of diamond segment, the most important process is the pressurized sintering process In this process, high temperature and high pressure make the material inside the segment become dense, making the structure of the segment more compact, and the density of the segment becomes larger, thereby forming a more stable structure and stronger holding power

diamond segment in the welding process will involve the arcing process This process is mainly to increase the contact area of the welding surface, and remove the oxidation part of the diamond segment Through arcing processing, the diamond segment is better integrated with the substation surface, thus forming a tighter mechanical stress structure, with better impact resistance and welding strength

The two most critical quality manifestations of diamond segment are sharpness and lifespan When a set of segments are used on a saw blade, the lifespan is very high, but the sharpness is not good In such a situation, we need to upgrade the segment formula In the case of a guaranteed lifespan, to increase the sharpness of the segment, then how to increase the sharpness of the segment? This is the problem to be solved in this article

Diamond segment in the production process, the most important is the diamond segment formula, it can be said that the formula is equivalent to the diamond segment industry s most core technology, a good formula to maintain the fetal binding agent and diamond powder has extremely similar wear resistance, and the fetal body also has excellent holding force, can maximize the cutting benefits of diamond, but the difficulty lies in the complexity of the world material, how to achieve a better material mixing effect, become the largest research value of diamond segment formula

Layers diamond segment is a very special existence in diamond segment, because this kind of segment is a new type of segment invented by the Chinese This technology was only adopted in the 21st century, and the current segment is gradually Slowly replacing the traditional integrated segment and sandwich segment, it has become the most widely used segment type, but the layers segment has two different production processes, and the products under these two production processes also have many performance differences This article mainly Introduce the characteristics of the two layers diamond segment