When the diamond is cutting stone or concrete, due to improper production or use, the diamond of the wire saw will fall off quickly? Why is this happening? How to solve these problems?

After more than 20 years of technological research and industry development, China's diamond wire saw industry has gradually evolved into a thriving landscape. Apart from well-established brands like Skystone, Toolstar, and Tebon, new manufacturers and brands have also emerged, contributing to the diversification of the market. This trend has led to the emergence of new forces in the industry.

The cutting efficiency of a diamond wire saw refers to the speed and effectiveness with which the saw can complete a cutting task under specific cutting conditions. The level of cutting efficiency directly impacts work productivity, costs, and the quality of the cutting results.

Diamond wire saw consists of three main parts: wire rope, beads and connectors. The wire rope is used as the supporting structure, and the beads are the key elements for the diamond particles to be fixed on the wire rope. The connectors are used to connect the wire rope and the beads to form the basic structure of the cutting tool. These three parts work closely together to form the core design of the diamond wire saw, which is used to cut hard materials such as stone, concrete and so on.

The diamond wire saw originated from manual craftsmanship in the early 20th century. Later, the introduction of hot-press sintering technology improved wear resistance. In the mid-20th century, the application of synthetic diamonds enhanced cutting efficiency. In the 80s and 90s, multi-wire saws were introduced to boost production efficiency. In the 21st century, with advanced technology and environmental awareness, continuous design optimization has transformed the diamond wire saw into an efficient and durable stone cutting tool.

The structure of granite wire saw and marble wire saw may have differences concerning diamond particle size, blade design, and strength. However, please note that different manufacturers and products may have varying designs.

The cutting principle of a diamond wire saw relies on the embedded diamond particles on the wire to grind and break the surface of the material being cut.

The production process of diamond wire saw includes material selection, batching, mixing, cold pressing, molding, hot pressing sintering, surface treatment, inner hole processing, wire threading, injection (or vulcanization), blade cutting, and packaging.

Diamond wire sawing has been applied in the extraction of natural stones abroad for over thirty years. In the early days, wire saws were mainly used to cut soft stones, and the technology of wire sawing in marble quarries has become mature worldwide. However, through the continuous efforts of wire saw and bead rope manufacturers and mining enterprises, the technology of wire sawing granite and other hard stones has become increasingly mature. Currently, wire saws can be widely used in the extraction of various hard stones like granite and sandstone. The quality of the products is improving, and the costs are decreasing, making it a global trend.

The process of threading the wire saw refers to the steps where the diamond wire saw needs to pass through, wrap around, and connect during the pre-cutting stage, allowing the wire saw to encircle the material to be cut and form a closed loop.

In the process of using a diamond wire saw, it is commonly driven by either electric power or a diesel generator. These two driving methods have significant differences and can impact the cutting performance of the wire saw.

Choosing the appropriate line speed is crucial for ensuring the normal operation and improving the cutting efficiency of the diamond wire saw. Too high or too low line speed may result in unsatisfactory cutting effects or even damage to the wire saw. Therefore, it is necessary to adjust the line speed according to the actual situation when using the diamond wire saw, in order to achieve the best cutting performance.